Mobility-Driven Design of PDMS-Modified Glassy Polymer Networks for Thermally Activated Shape Memory in Vat Photopolymerization

Yura Choi, Namchul Cho · MDPI AG · 2026

By tuning PDMS-MMA mobility segments and switching monomer chemistry in photocurable networks, the study achieves thermally activated shape-memory behavior suitable for vat photopolymerization 4D printing.

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Plain English summary

The study targets shape-memory polymers that switch based on glass-transition behavior rather than melting or crystallization, aiming to support thermally activated deformation and recovery for 4D printing. Researchers designed PDMS-MMA-modified photocurable polymer networks for vat photopolymerization. They varied PDMS-MMA content and the switching monomer type (tBA vs IBOA) while keeping the TMPTMA crosslinker content fixed, and then evaluated printability, curing/network formation, thermal stability, and thermomechanical transitions. DMA showed thermomechanical transitions, though some formulations had broad responses attributed to network heterogeneity. Based on printability and transition clarity, two formulations (T-15 and I-15) were selected for quantitative shape-memory testing. Shape-memory tests used force-controlled programming because stable strain-controlled programming was not achievable for printed specimens. Both formulations maintained high shape fixity over two cycles; I-15 showed recovery ratios around 91.51% and 95.87%, while T-15 showed apparent over-recovery (>100%) likely linked to residual stress release during reheating.

Why this matters

The abstract presents a mobility-driven design strategy for PDMS-MMA-modified glassy polymer networks for thermally activated shape memory in vat photopolymerization 4D printing, emphasizing coupled effects of PDMS-mediated segmental mobility and switching monomer structure within a fixed crosslinked network framework. The abstract provides experimental formulation and testing results but does not state any commercialization, scaling, or application deployment evidence.

Key findings

  • PDMS-MMA-modified photocurable networks were formulated for vat photopolymerization by varying PDMS-MMA content and switching monomer structure with fixed TMPTMA crosslinker.
  • FT-IR confirmed effective photocuring of acrylate/methacrylate networks, and rheology showed viscosity changes with monomer structure and PDMS-MMA content.
  • DMA identified thermomechanical transitions, with some broad tan δ responses attributed to network heterogeneity and distributed segmental relaxation.
  • Selected formulations (T-15 and I-15) showed high shape fixity over two programming–recovery cycles.
  • I-15 exhibited stable recovery (91.51% and 95.87%), while T-15 showed apparent over-recovery (>100%) likely due to residual stress release during reheating.

Limitations

The abstract notes that stable strain-controlled programming was not achievable for printed specimens, so force-control was used for shape-memory testing. It also reports that some formulations showed broad tan δ responses due to network heterogeneity, which may complicate transition characterization.

Publication

Publisher
MDPI AG
Publication date
July 7, 2026
Research type
Paper
License
https://creativecommons.org/licenses/by/4.0/

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